Ursa Major Logo

Ursa Major

Senior Manufacturing Engineer

Posted An Hour Ago
Be an Early Applicant
In-Office
Berthoud, CO, USA
105K-130K Annually
Senior level
In-Office
Berthoud, CO, USA
105K-130K Annually
Senior level
Lead development and scale manufacturing processes for aerospace and defense hardware. Own process planning, BOMs, routings, tooling, work instructions, test procedures, and manufacturing readiness. Drive continuous improvement, support prototype builds, and collaborate with design, quality, and production to ensure scalable, high-reliability manufacturing.
The summary above was generated by AI

The future of aerospace and defense starts here. 


Ursa Major was founded to revolutionize how America and its allies access and apply high-performance propulsion, from hypersonics to solid rocket motors, satellite maneuvering and launch. We design and deliver propulsion and defense systems that solve the most urgent and critical national security demands. 

The Senior Manufacturing Engineer will join the Operations Team, leading development and manufacturing efforts on next-generation products and systems in aerospace and defense. The ideal candidate will be passionate about process improvement, scalability, and influencing product development. Hands-on experience in Manufacturing environments, including technical expertise in fabrication, assembly, integration, and test of complex products is required. 

This position is an on-site role based out of our Berthoud, Colorado facility.

Responsibilities: 

  • Own and support manufacturing process development and champion industry best practices
  • Establish and communicate design for manufacturing principles in a collaboration with design engineering, quality, and technical staff
  • Accelerate manufacturing capabilities with consideration for quality, capacity, scalability, ergonomics, and automation
  • Take a hands-on role in the manufacturing process, including prototype builds, documenting work instructions, designing and implementing tooling, and supporting continuous improvement initiatives
  • Develop and implement test procedures to validate product requirements and performance
  • Own manufacturing BOMs, routings, process planning, and process change management
  • Author manufacturing process documentation appropriate for product maturity and design phase of the program
  • Support AI&T infrastructure and growth with a focus on manufacturing readiness 

Preferred skills: 

  • Bachelor's or Graduate degree in Mechanical, Industrial, or Aerospace Engineering.  
  • 5+ years experience designing or manufacturing high reliability hardware and complex assemblies
  • Familiarity with Manufacturing Execution System (MES) and ERP systems
  • Experience developing work instructions and process specifications
  • Experience with production and test equipment design and operation
  • Hands-on experience with hardware fabrication, assembly, integration and test  
  • Hands-on experience in high-growth development and production manufacturing environments
  • Experience with inspection methods, common inspection tools, and GD&T per ASME Y14.5
  • Experience with Lean Manufacturing, Lean Transformation, Six Sigma, or Toyota Production Systems
  • Experience with material processes including welding, brazing, anodizing, plating, heat treating, forging, casting, machining, metal 3D printing
  • Experience with aerospace & defense hardware development lifecycle
  • Experience with non-destructive inspection (e.g. fluorescent penetrant inspection, radiography, ultrasonic, etc.) 

Colorado law requires us to tell you the base compensation range of this role, which is $105,000 - $130,000, determined by your education, experience, knowledge, skills, and abilities. What we can’t quantify for you are the exciting challenges, supportive team, and amazing culture we enjoy. 

Classification: Full-time Exempt



Benefits Include: (Please note, Interns are not eligible for benefits)

  • Unlimited PTO - Vacation, Sick, Personal, and Bereavement
  • Paid Parental and Adoptive Leave
  • Medical, Dental and Vision Insurance
  • Tax Advantage Accounts (HSA/FSA)
  • Employer Paid Short and Long Term Disability, Basic Life, AD&D
  • Additional Benefit Options Including Voluntary Life and Emergency Medical Transport
  • EAP Program
  • Retirement Savings Plan - 401k with Company Match
  • Equity Grants in the Company

How To Apply: 
Interested candidates are encouraged to apply by filling out the application below and clicking "Submit Application". This position will be posted for a minimum of 3 days and will remain open until filled or adjusted based on the volume of applicants.

NOTE: Research suggests that women and BIPOC individuals may self-select out of opportunities if they don't meet 100% of the job requirements. We encourage anyone who believes they have the skills and the drive necessary to succeed here to apply for this role.
 
Must be a U.S. Person (this includes U.S. Citizens and Permanent Residents).
 
Eligibility to obtain and maintain a U.S. Security Clearance. 
 
We’re an equal-opportunity employer. You will be considered for employment without attention to race, color, religion, sex, sexual orientation, gender identity, national origin, veteran, or disability status.
 
No outside recruiters, please.
 

Ursa Major Berthoud, Colorado, USA Office

Our one-of-a kind campus co-locates engineering, manufacturing, & testing operations, allowing for unmatched development time and the chance for employees, customers, and investors alike to experience rocket engine testing as a part of the normal work day.

Similar Jobs at Ursa Major

2 Days Ago
In-Office
Berthoud, CO, USA
88K-130K Annually
Senior level
88K-130K Annually
Senior level
Aerospace • Defense
Lead development and deployment of manufacturing processes and capital equipment for solid rocket motor production. Serve as process owner and SME, design and source machines, support hands-on production builds, create SOPs/work instructions, drive continuous improvement, and collaborate with design engineering to ensure manufacturability and quality.
Top Skills: 3D CadCatiaDoeErpGd&TMesSiemens NxSolidworksSpc
2 Days Ago
In-Office
Berthoud, CO, USA
88K-130K Annually
Senior level
88K-130K Annually
Senior level
Aerospace • Defense
Lead process ownership and development for AP milling and powder handling for solid rocket motors. Design, qualify, and improve milling processes and equipment, enforce process documentation and change control, perform hazard analyses, and drive continuous improvement using Lean/Six Sigma. Provide hands-on troubleshooting, mentor staff, ensure process safety and regulatory compliance, and support validation, scale-up, and incident investigations.
Top Skills: CatiaFmeaHazopJmpLeanMinitabSiemens NxSix SigmaSolidworksSpc
An Hour Ago
In-Office
Berthoud, CO, USA
124K-155K Annually
Senior level
124K-155K Annually
Senior level
Aerospace • Defense
Lead manufacturing process development for high-reliability fluid and electro-mechanical aerospace systems. Drive design-for-manufacturing, process planning, BOMs, tooling, work instructions, prototype builds, test procedures, AI&T support, and continuous improvement for scalable production.
Top Skills: AnodizingAsme Y14.5BrazingCastingErpFluorescent Penetrant InspectionForgingGd&THeat TreatingLean ManufacturingMachiningMesMetal 3D PrintingPlatingRadiographySix SigmaToyota Production SystemUltrasonic InspectionWelding

What you need to know about the Colorado Tech Scene

With a business-friendly climate and research universities like CU Boulder and Colorado State, Colorado has made a name for itself as a startup ecosystem. The state boasts a skilled workforce and high quality of life thanks to its affordable housing, vibrant cultural scene and unparalleled opportunities for outdoor recreation. Colorado is also home to the National Renewable Energy Laboratory, helping cement its status as a hub for renewable energy innovation.

Key Facts About Colorado Tech

  • Number of Tech Workers: 260,000; 8.5% of overall workforce (2024 CompTIA survey)
  • Major Tech Employers: Lockheed Martin, Century Link, Comcast, BAE Systems, Level 3
  • Key Industries: Software, artificial intelligence, aerospace, e-commerce, fintech, healthtech
  • Funding Landscape: $4.9 billion in VC funding in 2024 (Pitchbook)
  • Notable Investors: Access Venture Partners, Ridgeline Ventures, Techstars, Blackhorn Ventures
  • Research Centers and Universities: Colorado School of Mines, University of Colorado Boulder, University of Denver, Colorado State University, Mesa Laboratory, Space Science Institute, National Center for Atmospheric Research, National Renewable Energy Laboratory, Gottlieb Institute

Sign up now Access later

Create Free Account

Please log in or sign up to report this job.

Create Free Account